19 December 2024

Nordic Rebalance and Fipros – A Trusted Partnership in Scaling Production and Ensuring Quality

When the Danish/Swedish Life Science company, Nordic Rebalance (NRB), approached Fipros, they were seeking a reliable partner to help scale their innovative gut health product, ReFerm. NRB had developed a unique fermentation-based formula aimed at addressing gut health and gastrointestinal issues, but they faced challenges in producing the product on a larger scale.

Referm 240G Pase Skal

A full service cooperation

Nordic Rebalance and Fipros

Nordic Rebalance entrusted Fipros with the entire manufacturing journey of their product, relying on their expertise across all four processes:
• Fermentation
• Spray drying
• Agglomeration
• Packing

Fipros ensured precision in fermentation - vital for preserving the product’s gut health efficacy -followed by expert spray drying, agglomeration, and flexible packaging in sachets and doybags. This streamlined, end-to-end approach upheld Nordic Rebalance’s high standards, making Fipros a trusted partner in bringing their innovative product to market.

Evaluation from Nordic Rebalance

Hans Israelsen: Visionary Scientist Behind Nordic Rebalance

Hans Israelsen, founder of Nordic Rebalance, combines an MSc in Chemical Engineering and a PhD in Bacterial Molecular Genetics with extensive expertise in gene technology and biochemistry, focusing on lactic acid bacteria. His deep knowledge of fermentation and bacterial ecosystems has been instrumental in developing their innovative gut health product, ReFerm.
This case story is based on an interview with Hans, who highlights Fipros’ crucial role in ensuring the quality and efficacy of the product through their expertise across all stages of manufacturing. His insights underscore the importance of a reliable full-service partner and the close cooperation between Product Developer, Hasan Memic and Nordic Rebalance in scaling up crucial processes.


Nordic Rebalance’s Challenge: Scaling Production for ReFerm

When NRB approached Fipros, they were seeking a reliable partner to help scale their innovative gut health product, ReFerm. NRB had developed a unique fermentation-based formula aimed at addressing gut health and gastrointestinal issues, but they faced challenges in producing the product on a larger scale. Hans Israelsen explains; “We needed not only a manufacturer with the capacity to handle large-scale fermentation, but also a partner who could support process development for drying and produce a consistent, high-quality dried product”.

Why Nordic Rebalance Chose Fipros

After evaluating several potential partners, NRB chose Fipros as their contract manufacturer. The decision was influenced by Fipros' strong capabilities, including their qualified personnel and proper technical equipment, which were essential for scaling up production while maintaining quality. “Fipros’ expertise in fermentation, spray drying, agglomeration, and packing provided a comprehensive solution that met all of NRB's needs”, Hans Israelsen concludes.

A Comprehensive Manufacturing Solution: Fermentation, Spray Drying, Agglomeration, and Packing
Fipros added significant value at every stage of the production process. Each of these steps was critical in preserving the efficacy of ReFerm, ensuring that the product could effectively address gut health gastrointestinal issues as intended.
Hans Israelsen said: “The fermentation process, in particular, was vital for maintaining the product’s beneficial properties. Fipros' ability to run this process consistently and efficiently was important for NRB”. The subsequent spray drying and agglomeration processes were handled with the same level of precision, ensuring a high-quality final product ready for market distribution.

Overcoming Challenges with Persistence and Expertise

Every production journey comes with its challenges, and while Nordic Rebalance encountered technical hurdles along the way, the partnership with Fipros proved resilient. Though product specific challenges remain confidential, NRB was impressed by the unwavering dedication of the Fipros team and especially, Product Developer, Hasan Memic who was involved from the beginning. “Regardless of the obstacles, Hasan demonstrated a commitment to finding solutions, ensuring that every challenge was met with a successful outcome”, says Hans Israelsen.

Enhancing Quality and Market Readiness

The collaboration between Nordic Rebalance and Fipros went beyond manufacturing. “Fipros played a key role in scaling up production, helping to ensure ReFerm’s commercial viability”, says Hans Israelsen. The accredited production facilities and process consistency contributed to high product safety, reinforcing ReFerm’s reputation in the market.
The partnership also fostered a deep level of trust and a positive working environment, allowing both teams to collaborate effectively and drive continuous improvement.

Looking Ahead: A Partnership for Future Growth
As Nordic Rebalance continues to grow, they anticipate an ongoing need for Fipros’ support, particularly in scaling production and exploring new markets. While the specifics of future projects are still evolving, NRB is confident that Fipros will be a critical partner in their journey forward.

Advice to Others: Choose Fipros as your manufacturing partner

Based on their successful experience, Nordic Rebalance encourages other companies to explore partnership opportunities with Fipros. The founder’s advice is : “visit Fipros, present your case, and engage in discussions with their team. The professionalism and expertise of Fipros will leave you confident that they can handle your manufacturing needs”.

Conclusion: A Partnership that Drives Success

Nordic Rebalance’s collaboration with Fipros is a testament to the power of a trusted partnership. By leveraging Fipros’ expertise in fermentation and spray drying, NRB has been able to scale their innovative product while ensuring high quality and market readiness. As they look to the future, NRB remains excited about the potential for continued collaboration with Fipros to achieve even greater success.

Fermentation2
Hans Israelsen
Prova Referm 5

Testimonial

Hans Israelsen PhD and founder of Nordic Rebalance

"Fipros has been an outstanding partner in scaling up our gut health product, ReFerm. Their expertise in fermentation, spray drying, agglomeration and packing ensured top-quality production, helping us overcome challenges and bring our product to market with confidence. I highly recommend Fipros for their professionalism and commitment to excellence."
Hans Israelsen, PhD, Founder of Nordic Rebalance